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Norcold Upgrade

Posted: Mon Apr 13, 2015 9:25 pm
by Paul
Another spring project done. Although 37 year old Norcold refrigerator still worked on both AC & DC, I replaced it with a new and more efficient Nova Kool unit. We love spending days on the hook and having a fridge that is a power hog can really hang a job on the battery bank. The Norcold draws 7 amps @ 12vdc and on a summer day will run for 35-40 minutes of every hour. The Nova Kool draws only 2.4 amps however I've still to determine the cycle times, although I'm assuming their less due to better insulation and door seal.

I do kinda miss the teak veneer front panel that I had on the Norcold. I might just have to make on for the new fridge as well.

Norcold
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Nova Kool

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Re: Norcold Upgrade

Posted: Mon Apr 13, 2015 10:56 pm
by Away On Busine$$
How much, if you don't mind.

Re: Norcold Upgrade

Posted: Tue Apr 14, 2015 6:27 am
by The Dog House
Which Nova Kool model did you use?

Re: Norcold Upgrade

Posted: Tue Apr 14, 2015 7:30 am
by Paul
The fridge is a Nova Kool R3800 and cost me approx $1200 taxes in. The old unit had foot rails underneath for mounting (which equaled an inch of its height) and the new one installs with a front flange. The new one is also about 1 1/2" shorter 3/4" narrower so to be able to install it, I had to reduce the opening size. To do this, I installed with screws a 3/8"x 1" oak strip on each side and a 3/4 x 2 piece standing on edge across the bottom. The side pieces are what the fridge screws into and are hidden behind the flange. The bottom piece however is visible so I finished it with Cetol so it doesn't look out of place. The bottom piece also has openings cut into it for ventilation that equal 30 in. sq. as recommended by Nova Kool.

Although this fridge is a slight bit smaller in physical size, the lost area is only in the freezer. The refrigerated area is actually a bit larger that the Norcold was.

Re: Norcold Upgrade

Posted: Tue Apr 14, 2015 8:17 am
by bjanakos
Looks great!

Re: Norcold Upgrade

Posted: Tue Apr 14, 2015 9:07 am
by rickalan35
Great Job, Paul. You're right, that teak veneer with what appears to be a chrome trim looked great in your old unit. Boy, that floor looks pretty good too.

Re: Norcold Upgrade

Posted: Mon Apr 27, 2015 12:04 pm
by 32pacemaker
that looks great, what a nice up grade Paul, Paul can we get some more pic's of your interior like your table I'm still looking for some ideas for the Sea Horse .

Re: Norcold Upgrade

Posted: Tue Apr 28, 2015 7:05 am
by Paul
32pacemaker wrote:Paul can we get some more pic's of your interior like your table I'm still looking for some ideas for the Sea Horse .
No problem, I try to do this after work tonight.

Re: Norcold Upgrade

Posted: Tue Apr 28, 2015 10:01 pm
by Paul
How about these.

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Re: Norcold Upgrade

Posted: Tue Apr 28, 2015 10:25 pm
by 32pacemaker
Wow ! nice Paul that sole looks great and is that a hatch under the table ?

Re: Norcold Upgrade

Posted: Wed Apr 29, 2015 7:01 am
by rickalan35
WOW

Re: Norcold Upgrade

Posted: Wed Apr 29, 2015 7:28 am
by Paul
The hatch under the table is a little extra storage that I added when we installed the floor. You'll notice that there's also a similar hatch in the V berth which is also added storage. The bottom in the V berth storage is removable for access to the forward bilge pumps. The teak sole is 1\4" marine ply with teak and holy veneer that can be purchased in 4'x 8' sheets. It was glued down to the existing plywood floors in the V berth and dinette areas. On the floor in front of the galley, it was glued to 3/4" marine ply and installed as 1 piece from the forward bulkhead to the steps. Screws hold it in place around the edges and are hidden with 1/4 round teak moldings, all of which are removable so that I can access the bilge area beneath when required.

The bulkheads had vinyl covering on them which I removed (pain in the axx) and replaced with teak veneer. As for the galley & head, the doors and drawers were replaced with custom made red mahogany doors which blend in nicely with the teak. All of the dark walnut Formica from the '70s was refaced in white Formica. The table and counter top were also refaced. As for the steps, the top step and stringer are removable (without tools) which makes for more storage. I also added a removable panel in the bulkhead behind the steps for easy access to the front of the engine for service.

The finish on the floors is Cetol, all of the vertical stuff also has the clear coat.

Re: Norcold Upgrade

Posted: Wed Apr 29, 2015 11:07 pm
by 32pacemaker
Paul it's on my list now to do the sole in he Sea Horse yours very classy looking....how did you bond it to the plywood ?

Re: Norcold Upgrade

Posted: Fri May 01, 2015 7:21 am
by Paul
32pacemaker wrote:Paul it's on my list now to do the sole in he Sea Horse yours very classy looking....how did you bond it to the plywood ?
The 1/4 Teak & Holly ply was bonded in place with PL200 then clamped in place until cured. All of the teak trim and edging was bonded in place using West System. Teak and Holly ply came from the link below.

http://publiclumber.com/store/pc/Teak-and-Holly-c41.htm

Re: Norcold Upgrade

Posted: Mon May 11, 2015 8:03 pm
by wayne 1
Hey Paul looks great. Do you still have your old one. Wayne ,Give me a call .Hope to see you on the water this year.