Crusader 454 High Temp issue
Posted: Fri May 23, 2014 1:07 pm
Let me first explain my exhaust system. The exhaust on this boat is based on the Bertram Velocijet system. The exhaust and raw water are sent to a common muffler system where they are separated. The exhaust fumes are discharged out the side of the boat, while the hot raw water is sent down a hose to a thru-hull in the bottom of the boat. Since you cannot check the exhaust to see if your raw water pump is working, Trojan placed a sensor on the raw water system in the event your raw water system was malfunctioning.
Yesterday I had the boat put in the water and the alarm sounded. At idle the temp spiked on my starboard motor. I pulled my raw water pump and the impeller looks perfect. My coolant level was low on both motors and I added quite a bit of additional coolant to my heat exchanger and coolant overflow jug. The overflow jug was sucked right up by the port (non-problem) motor, but not the starboard motor with the overheating issue.
Since the raw water alarm is sounding, I assumed it was that side of the system. Now I'm thinking its might be the freshwater side. I'm a bit confused. My next step was to pull the raw water hoses leading from the heat exchanger to the exhaust manifold and see if water is flowing while the engine is running. After that, maybe my thermostat, but that wouldn't explain my raw water alarm. Oh, and my hull bottom screen is clear and my raw water strainer is clear and bubbling when the motor is on. I think my raw water sensor is at the end of the exhaust just before my muffler system, as this is the only place that I could find a wire.

Yesterday I had the boat put in the water and the alarm sounded. At idle the temp spiked on my starboard motor. I pulled my raw water pump and the impeller looks perfect. My coolant level was low on both motors and I added quite a bit of additional coolant to my heat exchanger and coolant overflow jug. The overflow jug was sucked right up by the port (non-problem) motor, but not the starboard motor with the overheating issue.
Since the raw water alarm is sounding, I assumed it was that side of the system. Now I'm thinking its might be the freshwater side. I'm a bit confused. My next step was to pull the raw water hoses leading from the heat exchanger to the exhaust manifold and see if water is flowing while the engine is running. After that, maybe my thermostat, but that wouldn't explain my raw water alarm. Oh, and my hull bottom screen is clear and my raw water strainer is clear and bubbling when the motor is on. I think my raw water sensor is at the end of the exhaust just before my muffler system, as this is the only place that I could find a wire.


